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10kV Line Type Composite Post Insulator for Overhead Distribution Lines
Factory: We are a professional manufacturer providing OEM custom production services.
- Product Overview
- Technical Specifications
- Product Structure
- Applications
- Testing Capability
- Packaging & Customization
Product Overview
The 10kV line type composite post insulator is designed for conductor support and electrical insulation in 10kV overhead distribution lines. Wishpower manufactures this product with a high-strength fiberglass core, silicone rubber housing and durable metal fittings, making it suitable for urban networks, rural grids and demanding outdoor environments.
Main advantages of Wishpower composite insulators include:
High-quality silicone rubber housing with excellent hydrophobicity and weather resistance.
Strong fiberglass core providing reliable mechanical strength.
Compact structure for easy installation and reduced maintenance cost.
Suitable for 10kV overhead distribution lines, urban grid upgrades and rural power projects.
Customizable creepage distance, mounting size and end fitting design according to project requirements.
Core Features
Excellent anti-pollution performance
The silicone rubber housing provides hydrophobic surface properties, reducing flashover risk in wet and polluted environments.High mechanical strength
The fiberglass core offers strong bending, tensile and impact resistance for long-term line support.Lightweight and easy to install
Compared with porcelain insulators, composite insulators are lighter and easier to handle during field installation.Strong aging resistance
The housing material provides good resistance to UV radiation, ozone, temperature variation and outdoor weathering.Low maintenance cost
The product is not easy to break and maintains stable insulation performance, reducing inspection and replacement frequency.Suitable for harsh environments
It can be used in humid, polluted, coastal, mountainous, sandy and high-temperature-difference areas.
Product Structure
A 10kV line type composite post insulator usually consists of the following components:
Silicone rubber housing
Provides external insulation protection with hydrophobic, anti-pollution, weather-resistant and UV-resistant properties.Epoxy fiberglass core
Works as the main load-bearing component and provides internal insulation strength.Metal end fittings
Usually made of hot-dip galvanized steel or customized anti-corrosion metal materials for connection with crossarms, brackets or conductor clamps.Sealing interface
The connection area between fittings and housing is sealed to prevent moisture ingress and ensure long-term reliability.Shed profile
The optimized shed design increases creepage distance and improves insulation performance under polluted conditions.
Technical Specifications
| Item | Reference Specification |
|---|---|
| Product Name | 10kV Line Type Composite Post Insulator |
| Voltage Class | 10kV |
| Product Type | Line Type Composite Post Insulator |
| Housing Material | HTV Silicone Rubber |
| Core Material | Epoxy Fiberglass Rod |
| Fitting Material | Hot-dip Galvanized Steel / Customized |
| Rated Frequency | 50Hz / 60Hz |
| Rated Mechanical Bending Load | Available according to design requirements |
| Creepage Distance | Customized according to pollution level and project requirements |
| Lightning Impulse Withstand Voltage | Designed for 10kV line insulation level |
| Power Frequency Wet Withstand Voltage | Designed according to medium-voltage line standards |
| Operating Environment | Outdoor |
| Operating Temperature | -40℃ to +50℃, adjustable by project requirement |
| Installation Method | Crossarm mounting, bracket mounting, line support installation |
| Applicable Standards | IEC 61952, IEC 62217, relevant power industry standards |
| Service Life | Designed for long-term outdoor operation |
Product Structure
Main Applications
The 10kV line type composite post insulator is commonly used in the following applications:
10kV overhead distribution lines
Used to support conductors and provide insulation between the line and grounded structures.Urban distribution network upgrading
Suitable for medium-voltage grid renovation and reliability improvement.Rural power grid projects
Applied in rural overhead line construction, extension and upgrading.Polluted area lines
Suitable for industrial zones, mining areas and areas with high contamination levels.Mountainous and sandy regions
Performs reliably under wind vibration, temperature variation, dust and complex terrain conditions.Branch line and terminal support
Can be used for line branches, turning points, support positions and special installation structures.
Testing Capability
Wishpower can perform a range of tests for 10kV line type composite post insulators according to project and quality requirements.
Visual and dimensional inspection
Checks the product appearance, shed profile, fitting dimensions and mounting interface.Mechanical load test
Verifies bending strength, tensile performance and structural stability.Power frequency withstand test
Confirms insulation performance under specified voltage conditions.Lightning impulse withstand test
Evaluates the insulator’s ability to withstand lightning impulse voltage.Sealing performance inspection
Checks the sealing reliability between the metal fittings and silicone rubber housing.Hydrophobicity test
Evaluates the water-repellent performance and anti-pollution capability of the silicone rubber surface.Aging and environmental adaptability test
UV aging, thermal cycling, salt spray or damp heat tests can be performed according to project requirements.Factory inspection
Batch inspection is carried out before delivery to ensure that appearance, dimensions, mechanical performance and electrical performance meet the required specifications.
Packaging & Transportation
To keep products safe during transportation and storage, we use the following packaging methods:
- Individual Packaging: Each product is wrapped with protective film, packed in a high-strength carton, and cushioned with buffer materials.
- Pallet Packaging: Multiple products are fixed on wooden pallets and wrapped with stretch film, suitable for container shipping.
- Export Packaging: Fumigated wooden cases, moisture-proof treatment, and detailed packing lists are provided according to sea freight requirements.
Customization Service
WishPower can provide the following customization options according to customer requirements:
- Structural Dimensions: Adjust overall height, creepage distance, shed quantity, and shed diameter.
- End Fittings: Customize ball-socket, tongue-clevis, eye, or other interface types according to connection requirements.
- Color: Standard gray, with red, yellow, blue, and other colors available subject to MOQ.
- Special Environments: Formulations for extreme cold (-60 C), strong UV exposure, heavy pollution, and other harsh conditions.
- Voltage Classes: Full-range customization from 10kV to 1000kV.
- Marking: Customer logos or model numbers can be molded or printed on the product.
For specific customization requirements, please contact our sales engineers. We will provide a technical solution within 24 hours.
FAQ
Q: Can you supply complete products for transmission and distribution projects?
A: Yes. We can provide composite insulators, surge arresters, fuse cutouts, insulating bushings and related power insulation products.
Q: Are composite insulators suitable for coastal areas?
A: Yes. Composite insulators with silicone rubber housing provide good hydrophobicity and anti-pollution performance, making them suitable for coastal and polluted environments.
Q: How do I choose the right composite insulator for my project?
A: You can provide voltage level, installation type, mechanical load, creepage distance and operating environment. Our team will recommend the suitable model.
Q: What information should I provide for a quotation?
A: Please provide voltage level, product type, quantity, application environment, standard, drawings or technical specifications if available.
Q: What standards can your products meet?
A: Our products can be designed and tested according to IEC, ANSI, GB and customer-specific technical requirements.
